Assessor Resource

MSFGG3011
Set up and operate glass toughening equipment

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers setting up and operating glass toughening equipment, including operator maintenance of plant and equipment.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Work requirements are determined from work instructions

1.2

Work health and safety (WHS) requirements relevant to operating glass toughening equipment, including personal protective equipment, are observed throughout the work

1.3

Work sequence is planned in a logical order to suit the job and workplace procedures

1.4

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the required quality, serviceable and in a safe condition

1.5

Machines are identified and checked for safe and effective operation, including emergency stops, gauges, guards and controls

1.6

Procedures for checking the quality of materials and items produced, working condition of equipment, and quality requirements for each stage of the toughening process are identified

1.7

Communication with others involved with the work is established and maintained to ensure efficient work flow coordination, personnel cooperation and safety throughout the work

2

Set up equipment

2.1

Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

2.2

Trial runs are conducted to check machine operation, accuracy and quality of finished work and any necessary adjustments made to machine settings

3

Conduct glass toughening operations

3.1

Glass to be toughened is prepared for process in accordance with workplace procedures or industry practice

3.2

Glass to be toughened is positioned on furnace load table and stamped with product identification in accordance with workplace procedures or industry practice

3.3

Glass is loaded into furnace in accordance with manufacturer instructions and workplace procedures

3.4

Correct furnace pre-start, start-up and set-up procedures are completed in accordance with manufacturer instructions and workplace procedures

3.5

Furnace operation is monitored and adjustments made, as required, in accordance with manufacturer instructions or workplace procedures

3.6

Problems occurring during work operations are identified and reported to appropriate persons

3.7

Correct furnace shutdown and end of shift procedures are followed in accordance with manufacturer instructions and workplace procedures

3.8

Glass is unloaded from furnace in accordance with manufacturer instructions and workplace procedures

4

Complete work and maintain equipment

4.1

Product is inspected for quality of work and items which do not meet quality requirements discarded or returned for reprocessing in accordance with workplace procedures

4.2

Completed work is placed in holding area in accordance with workplace procedures

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Equipment is cleaned and inspected for serviceability, unserviceable equipment tagged, and faults identified and reported in accordance with workplace procedures

4.5

Equipment is maintained in accordance with workplace procedures

4.6

Tools, equipment and unused materials are removed and stored appropriately

4.7

Workplace documentation is completed in accordance with workplace requirements

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify the features of the glass toughening process, including the principles, purpose and properties of toughened glass

Identify the procedures required in the glass toughening process

Perform pre-inspection and preparation procedures on glass for toughening and safely load and operate a glass toughening furnace

Perform testing, classification and marking of toughened glass in accordance with AS/NZS 2208:1996 Safety glazing materials in buildings

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Correct procedures for the set-up, operation and operator maintenance of glass toughening equipment

Work flow requirements relating to the operation of glass toughening equipment

Workplace procedures for the reporting of material, product or equipment faults

Characteristics of materials used and uses of products produced in the glass toughening process

Correct identification of relevant equipment, processes and procedures

Workplace safety system requirements related to the operation of glass toughening equipment

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass toughening equipment, workplace operating procedures, unprocessed materials, personal protective equipment and an appropriate work area.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for work

1.1

Work requirements are determined from work instructions

1.2

Work health and safety (WHS) requirements relevant to operating glass toughening equipment, including personal protective equipment, are observed throughout the work

1.3

Work sequence is planned in a logical order to suit the job and workplace procedures

1.4

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the required quality, serviceable and in a safe condition

1.5

Machines are identified and checked for safe and effective operation, including emergency stops, gauges, guards and controls

1.6

Procedures for checking the quality of materials and items produced, working condition of equipment, and quality requirements for each stage of the toughening process are identified

1.7

Communication with others involved with the work is established and maintained to ensure efficient work flow coordination, personnel cooperation and safety throughout the work

2

Set up equipment

2.1

Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions

2.2

Trial runs are conducted to check machine operation, accuracy and quality of finished work and any necessary adjustments made to machine settings

3

Conduct glass toughening operations

3.1

Glass to be toughened is prepared for process in accordance with workplace procedures or industry practice

3.2

Glass to be toughened is positioned on furnace load table and stamped with product identification in accordance with workplace procedures or industry practice

3.3

Glass is loaded into furnace in accordance with manufacturer instructions and workplace procedures

3.4

Correct furnace pre-start, start-up and set-up procedures are completed in accordance with manufacturer instructions and workplace procedures

3.5

Furnace operation is monitored and adjustments made, as required, in accordance with manufacturer instructions or workplace procedures

3.6

Problems occurring during work operations are identified and reported to appropriate persons

3.7

Correct furnace shutdown and end of shift procedures are followed in accordance with manufacturer instructions and workplace procedures

3.8

Glass is unloaded from furnace in accordance with manufacturer instructions and workplace procedures

4

Complete work and maintain equipment

4.1

Product is inspected for quality of work and items which do not meet quality requirements discarded or returned for reprocessing in accordance with workplace procedures

4.2

Completed work is placed in holding area in accordance with workplace procedures

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Equipment is cleaned and inspected for serviceability, unserviceable equipment tagged, and faults identified and reported in accordance with workplace procedures

4.5

Equipment is maintained in accordance with workplace procedures

4.6

Tools, equipment and unused materials are removed and stored appropriately

4.7

Workplace documentation is completed in accordance with workplace requirements

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Work requirements include:

material to be used

process required to complete work tasks

required machine settings and adjustments

number of sheets to be toughened and holding area for completed items

Glass toughening equipment includes:

equipment and machines for toughening glass involving the controlled heating and cooling of glass

Tools and equipment include:

glass washing machines

toughening furnaces

Materials include:

clear glass

tinted and patterned annealed glass

Furnace pre-start, start-up and set-up procedures include:

operating controls

lift

pump

furnace lever

furnace rollers

quench potentiometer

fans

dampers

actuators

inlet veins

gearboxes

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

AS/NZS 2208:1996 Safety glazing materials in buildings

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify the features of the glass toughening process, including the principles, purpose and properties of toughened glass

Identify the procedures required in the glass toughening process

Perform pre-inspection and preparation procedures on glass for toughening and safely load and operate a glass toughening furnace

Perform testing, classification and marking of toughened glass in accordance with AS/NZS 2208:1996 Safety glazing materials in buildings

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Correct procedures for the set-up, operation and operator maintenance of glass toughening equipment

Work flow requirements relating to the operation of glass toughening equipment

Workplace procedures for the reporting of material, product or equipment faults

Characteristics of materials used and uses of products produced in the glass toughening process

Correct identification of relevant equipment, processes and procedures

Workplace safety system requirements related to the operation of glass toughening equipment

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass toughening equipment, workplace operating procedures, unprocessed materials, personal protective equipment and an appropriate work area.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work requirements are determined from work instructions 
Work health and safety (WHS) requirements relevant to operating glass toughening equipment, including personal protective equipment, are observed throughout the work 
Work sequence is planned in a logical order to suit the job and workplace procedures 
Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the required quality, serviceable and in a safe condition 
Machines are identified and checked for safe and effective operation, including emergency stops, gauges, guards and controls 
Procedures for checking the quality of materials and items produced, working condition of equipment, and quality requirements for each stage of the toughening process are identified 
Communication with others involved with the work is established and maintained to ensure efficient work flow coordination, personnel cooperation and safety throughout the work 
Machine settings and adjustments are made in accordance with job requirements and machine and tool manufacturer instructions 
Trial runs are conducted to check machine operation, accuracy and quality of finished work and any necessary adjustments made to machine settings 
Glass to be toughened is prepared for process in accordance with workplace procedures or industry practice 
Glass to be toughened is positioned on furnace load table and stamped with product identification in accordance with workplace procedures or industry practice 
Glass is loaded into furnace in accordance with manufacturer instructions and workplace procedures 
Correct furnace pre-start, start-up and set-up procedures are completed in accordance with manufacturer instructions and workplace procedures 
Furnace operation is monitored and adjustments made, as required, in accordance with manufacturer instructions or workplace procedures 
Problems occurring during work operations are identified and reported to appropriate persons 
Correct furnace shutdown and end of shift procedures are followed in accordance with manufacturer instructions and workplace procedures 
Glass is unloaded from furnace in accordance with manufacturer instructions and workplace procedures 
Product is inspected for quality of work and items which do not meet quality requirements discarded or returned for reprocessing in accordance with workplace procedures 
Completed work is placed in holding area in accordance with workplace procedures 
Work area is cleaned and rubbish disposed of, as appropriate 
Equipment is cleaned and inspected for serviceability, unserviceable equipment tagged, and faults identified and reported in accordance with workplace procedures 
Equipment is maintained in accordance with workplace procedures 
Tools, equipment and unused materials are removed and stored appropriately 
Workplace documentation is completed in accordance with workplace requirements 

Forms

Assessment Cover Sheet

MSFGG3011 - Set up and operate glass toughening equipment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSFGG3011 - Set up and operate glass toughening equipment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: